WCVB recently visited Static Clean to learn about the company and their products. Their static and contamination control products can be used in industrial, medical and electronic industries. During this Covid-19 pandemic, area universities are installing Static Clean systems to assist in contamination control.
Static Clean remains open for business during the coronavirus as an essential part of the Medical Device Industry. Static Clean manufactures Particle Trap® products that help the medical device community to deliver a cleaner and safer finished product. These devices include catheters, skin grafts, artificial heart, diagnostic test apparatus and many other interventional devices. Recently a key supplier of valves and components for ventilators reached out to our company for the Particle Trap® Cube, which is an ionizing, cleaning vacuum system that neutralizes static electricity, dislodges particles and source captures them in multiple stage filtration systems. These systems insure that dislodged particles are contained and not let back into the clean room. There is a tremendous focus in the medical device community on delivering the best possible solutions to hospitals and clinics and Static Clean is proud to do its part in helping those efforts.
Jim Patterson, President of Static Clean & Bob Fraser, Managing Director of Fraser Anti-Static shook hands on a deal that gives each company broader coverage and depth of products in static neutralization, static generating and particulate control in their respective markets.
Both companies have a long history of manufacturing its own products for the static industry. Static Clean has also been manufacturing one of the Fraser 24vdc static bars in the US for more than a year and the plan is to expand into manufacturing other Fraser products in the first quarter of 2019. The plan also includes Static Clean becoming Fraser’s major distributor in the Americas for its 24vdc ionizers. The Fraser products helps Static Clean gain a strong position in the Plastics and Converting markets.
Over the past 15 years, Static Clean has developed a unique line of static eliminating, particle source-capturing systems for the Medical Device sector. With medical device manufacturing growing in Europe and beyond, Fraser Anti-Static Techniques looks to include Static Clean products to serve these emerging market opp
Did you ever rub a balloon on your hair and stick it to the ceiling? The balloon sticks because you’ve created static electricity on the surface of the balloon. This energy is non-moving static charge. Every material is made up of atoms and they are the basic building blocks of ordinary matter and they can join to form molecules, which is a basic ingredient of most of the objects around us. An atom can hold a positive charge that is called a proton or a negative charge that is called an electron. Atoms with the same charge or polarity repel each other, while those with the opposite charge are attracted to each other. Just like the balloon scenario, static is created by the contact and separation of two materials. The same is true of when you walk across a carpet and touch the metal door knob and get a shock. We call these electrostatic forces, tribo-charging, which renders a plastic material in a state where it can attract dust and other particulates.
Let’s face it, we are using more plastic in our every day lives, from cars to single use medical devices that may end up inside of the human body. Plastic, being highly insulative, can store huge amounts of static electricity. If we just look at the medical device sector, one of the biggest reasons for rejects, rework and potential device failure, is from foreign particles that end up in the finished device. These particles could be in the form of airborne contaminants, plastic flash, skin flake, human hair and other debris that is found in the manufacturing process. Static eliminators in the form of ionizing air guns, nozzles and ionizing blowers are used to negate the ill effects of electrostatic forces that pull particles right out of the air and hold them to a device or components. The use of ionized air is absolutely a good practice, but the problem is “where do the particle go”? Typically, they hang around and end up on the work surface to be a source of re-contamination or the particles end up downstream on already cleaned products.
Enter the Particle Trap® 6000. The Particle Trap® 6000 (PT6000) is the solution to getting rid of particles in the assembly and packaging areas of the medical device manufacturing process. The PT6000 is a source capturing system with a HEPA filter on the exhaust. You can still use the conventional ionizing air blow-off devices, but when working in front of the opening of the PT6000, dislodged particles now are delivered through a pre-filter and then through the HEPA filter, ensuring only clean air is let back into the room. The PT6000 is used not only to clean medical components, but it is especially helpful when used at the packaging level, just prior to the heat sealing of a lid stock to the thermoformed tray. The same would be true for pouching of products such as a catheter on a die cut card being slid into a long plastic bag and then sealed at the end. Normally, most medical device manufacturers do a 100% inspection for foreign matter/particles inside of the seal trays. If a particle is discovered, the lid is ripped off, the product taken out, recleaned and then repackaged. This reject rate is also called the tear down rate, which translates into poor yields, time and money along with customer dissatisfaction, when a product gets through that is not totally cleaned.
Who would benefit from the Particle Trap® 6000? The Particle Trap® 6000 and its sister products, the PT Mini, Particle Trap® CUBE and Medical Cleaning Systems. While the medical device sector has endorsed these products, they also have application in the optics, food and electronics industries for the same reason why all companies are looking to lower their tear down rates, which translates to higher profits. If you want to learn more about how Particle Trap® products can help improve your process, please contact our technical sales team for more information.