ZappPLUS Ionizing Blow-Off System with the ZappII Piezonizer for Industrial Applications

Features

The ZappPLUS Ionizing Blow-Off System is a portable and flexible solution for neutralizing electrostatic charges and removing loose, dry, surface contaminants from parts, assemblies, and packaging materials. It is designed for applications in injection molding, medical devices, industrial, electronics, and semiconductors. At its core is the ZappII Piezonizer, which uses a high-frequency piezoelectric transformer to generate balanced ions in an ultra-compact housing. CDA (Clean Dry Air) or nitrogen blowing through the ZappII effectively neutralizes static charges and removes particles from surfaces.

The ZappII is mounted at the end of an adjustable gooseneck with a table-clamp for easy positioning and setup on your work surface. The sensor detects the presence of a part, activating the system and directing air/nitrogen flow to remove contaminants. The gooseneck design allows you to shape and aim the nozzle for ergonomically friendly hands-free operation. The distance from the sensor to the target is adjustable, enabling precise control over when the system activates.

The ZappPLUS multi-function controller offers a system On/Off switch, a needle valve to adjust air pressure and flow, and a ‘tri-mode’ switch to control the air/nitrogen stream. You can choose between a constant stream or high (10Hz) and low (5Hz) frequency pulse modes, which are ideal for cleaning hard-to-reach areas. An alarm LED indicates system failure or excessive contamination. The off-delay timer, adjustable from 0 to 10 seconds, keeps the ionized airflow on even if the target briefly moves out of the sensor’s line of sight.

Performance

The ZappPLUS Ionizing Blow-Off System provides reliable and effective static neutralization and surface cleaning. The flexible design of the gooseneck and sensor eye ensures accurate targeting and hands-free operation, reducing the risk of cross-contamination during sensitive processes. The high-frequency piezoelectric transformer generates a consistent stream of balanced ions to neutralize electrostatic charges and prevent damage to sensitive components. The system’s ability to use CDA or nitrogen adds versatility in various manufacturing environments.

The tri-mode switch allows you to switch between a constant stream and pulse modes, which is particularly useful for clearing particles from intricate components. The off-delay timer helps maintain system efficiency, ensuring continuous operation even with brief disruptions in sensor alignment. The LED alarm provides a clear indication of system issues, enhancing safety and maintenance efficiency.

Value for Money

The ZappPLUS Ionizing Blow-Off System offers excellent value for money with its portable design and comprehensive features. It is ideal for a wide range of industries, from injection molding to electronics and medical devices. The system’s flexible gooseneck, adjustable sensor distance, and multi-function controller with tri-mode switch offer versatility and ease of use. The off-delay timer and LED alarm enhance operational efficiency and safety, reducing downtime due to system failures.

Overall, the ZappPLUS Ionizing Blow-Off System provides a cost-effective solution for maintaining clean and static-free work environments, reducing the risk of damage to sensitive components, and improving the overall quality of manufacturing processes. The system’s compatibility with SCI’s Contamination Control Solutions further enhances its value, ensuring reliable performance in even the most demanding applications.