Medical Cleaning System with Automated Shuttle & HMI (MCS-AS)

Static Clean International’s (SCI) MCS-AS Medical Cleaning System with Automated Shuttle & HMI provides all the benefits and more of the MCS System.  The MCS-AS is an effective, efficient and time-proven system for cleaning medical device products and packaging.  It source captures particulates with repeatable results.

Because some of our products are made in various sizes, part numbers and pricing will vary. Please contact us at techsales@staticclean.com or click the “Request a Quote” button below. We look forward to serving your static control and/or contamination control needs.

Description

The Medical Cleaning System with Automated Shuttle & HMI provides all the benefits of the MCS and elevates it to a whole new level.  The Medical Cleaning System is an effective, efficient and time-proven system for cleaning  products and packaging.  And the System source captures particulates in critical medical device manufacturing and packaging processes.  The MCS with the Automated Shuttle provides complete control over the cleaning process for repeatable results.

For over a decade, SCI’s medical device manufacturers and packaging customers have obtained high quality, high yields and increased profits using the automated Medical Cleaning System.  The Medical Cleaning System with the Automated Shuttle provides complete control over the cleaning process for optimal, repeatable results.

How It Works

(Review our Tech Paper and Video)

The Medical Cleaning System with Automated Shuttle contains a speed-adjustable pneumatic or servo-electric slide (with stainless steel nest), custom fit to your packaging-trays.  The operator simply places a tray loaded with the product into the nest.  Then the System moves the “nest” at a controlled speed through the cleaning zone.  As the product progresses through the cleaning zone, static bars and stainless steel air tubes provide compressed, ionized air.  The compressed, ionized air neutralizes the static charges on the trays and parts, stripping particulates off surfaces, nooks & crannies.

In addition, any airborne particles in the cleaning zone are captured via the Medical Cleaning System vacuum dust collector.  The contaminants are drawn into the vacuum slot of the stainless steel hoods.  The particles are captured in the dust collector’s internal filtration, gently delivering clean air back into the cleanroom through the HEPA filtered exhaust.

The Medical Cleaning System with Automated Shuttle contains safety features which include an E-stop that activates if an obstruction is encountered.  An obstruction is determined when more than 3 – 5 pounds of force is exerted along the shuttle path.  The System is easily reset with the push of a button once the obstruction is cleared.  The power to the static bars and the compressed air to the air tubes at the cleaning hoods are all controlled by the System’s PLC.  However, this only turns on during a cleaning cycle which significantly reduces energy costs.

Features

Join us at the Tradeshows to see the Medical Cleaning System with Automated Shuttle in action!

The System has an anodized aluminum frame providing a sturdy foundation.  And the frame supports the dust collector and all components in a sleek, clean package.  Additionally, locking swivel casters, a quick-connect compressed air fitting and a standard 120V plug make moving the Medical Cleaning System with Automated Shuttle (MCS-AS) easy throughout your facility.

ISO Standards for Cleanrooms

Features & Benefits

  • PLC Controller configurable for versatility, process control and reliability
  • Speed Adjustable Servo-Electric Slide for smooth operation; economical Pneumatic Slide available
  • Integral Dual-Channel Coded Safety Switch E-Stops Shuttle if obstructed
  • Stand-alone system with locking swivel casters for portability
  • Clear anodized aluminum frame; 36″ & 48″ wide standard
  • Single or Dual Operator Configurable with Opto-Touch button(s) to initiate cleaning cycle
  • Powerful VQM5003H Dust Collector with HEPA filtered exhaust provides 300scfm @ 3.75″WC to cleaning hoods to capture particles
  • Stainless steel tray-nest customized to fit your packaging tray’s profile and orientation for ergonomic, efficient product flow
  • Optional nest support rail & frame available for product loading of tray
  • Dual 15” Stainless Steel Cleaning Hoods efficiently clean top & bottom of parts up to 15″ wide x 6″ high in a single pass
  • Dual Stainless Steel air tubes at each hood scrub particles from parts and packaging surfaces to be suctioned away
  • Dual Shockless Static bars at each hood break the static bond that hold particles on your parts and prevent recontamination due to static attraction
  • Mains lock-out / tag-out switch to power up system; 120V, 60Hz, 1Phase, 20A power required
  • Reset button to easily initiate the system and restart after an E-stop
  • Single-point compressed air connection with lock-out / tag-out venting valve to integrated dual-stage, high-quality 0.3 µm filtration assure the air blowing on your product is clean
  • Dual regulators with knob-gauge provide individual control to top and bottom cleaning hoods

Video

Testimonial

“Static Clean does an outstanding job at understanding the problem and offering a variety of options They’re an excellent source for static solutions!”

UFP Technologies
Director of Manufacturing Engineering